|

|
Properties and characteristics
TPU combines the best of rubber and plastic,
without the weaknesses inherent in plasticized
vinyl films that are subject to brittleness and
other problems caused when plasticizers leach to
the surface. Urethane is easy to work with, and
is readily modified to suit a particular
application through the addition of fillers,
colors, stabilizers, and lubricants, as well as
other additives.
Durometer (Hardness) Urethane
film and sheet can be produced in a range of
durometers (Shore A 75 - Shore D 55) from
relatively stiff to a thin film having an
extremely soft, non-plastic feel that is ideal
for products that come in contact with the skin.
Low temperature flexibility
Urethanes feature superior flexibility over a
wide durometer range, even at temperatures as
low as -60°F (-50°C).
Tensile strength Tensile
strength ranges from 4,000 to 10,000 psi,
assuring reliability and durability over the
life span of the end product. Because urethanes
are tough, they can be used in thinner gauges
when compared to vinyl.
Elongation TPU film and sheet
can elongate as much as 800% and return to its
original dimension without significant loss of
"memory."
Abrasion resistance
Polyurethane provides excellent abrasion
resistance. In profile form it is tough enough
for conveyor drive belts and protective sheaves
for elevator cables and pulleys.
Chemical and environmental resistance
Polyether and polyester urethanes each have
specific
chemical resistance characteristics, such as
resistance to hydrocarbons, chemicals, ozone,
bacteria, fungus, and moisture, as well as skin
oils. They provide durability and long life in
harsh industrial environments.
Fabrication versatility
Urethane can be fabricated in many ways with
many different substrates, enhancing design
versatility. Sheet can be fabricated with
urethane tubing to provide the benefits of
urethane to an entire product system, such as in
linked bladder applications.
Our Urethane can be:
Cut
Sewn
Adhesive bonded
Laminated
Vacuum formed
Radio frequency (RF) sealed
Thermally bonded to itself or other
materials
Printed or silk-screened
Film and Sheet
TPU offers a broad range of high-performance
properties and characteristics, making it the material of
choice for many ‘can’t fail’ applications. It is inherently
strong, tough, and easy to work with, and unlike vinyl, it
contains no plasticizers, so it won’t become brittle or lose its
performance properties over time.
TPU compounds possess a combination of properties not
available in any other thermoplastic material. When two of these
properties are needed in an application, such as low temperature
flexibility and soft durometer, TPU will usually outperform any
other material. (View
properties comparison chart)
Our Urethane offers a full range of thermoplastic
polyurethane, including
aromatic and
aliphatic materials in both
polyester and
polyether. Film and sheet are available in thicknesses from
.001" to .060", and in widths from 6"
to 96". Our films are available in Tubular form, single
wound sheeting and other configurations. A variety of colors, opacities and surface textures are
available.
Standard grades of Urethane film and sheet satisfy
most application requirements. Other grades are available or can
be custom compounded to meet specific application needs,
including films rated for potable water contact and UL Listed
flame-resistance, as well as food and medical requirements.
|
|
|
Properties of THE
FILM
- TPU |
|
Tear strength |
|
Tear strength is the term
which defines the resistance of a notched test specimen
( TPU Elastomers ) to tear propagation. Tear strength is
generally regarded as the critical indication of the
physical strength to external force. In this respect, our film
is superior to most of other plastics. |
|
Properties
|
The Film |
PVC
|
NBR
|
CR
|
NR |
|
Hardness
shore A
|
96
|
90
|
94
|
87
|
78
|
70
|
77
|
|
Tear
Strength
(kN/m)
|
|
|
Right angle
cut
|
129
|
80
|
70
|
70
|
37
|
36
|
65
|
|
Line cut
|
137
|
63
|
38
|
48
|
19
|
25
|
40
|
|
|
|
Abrasion resistance |
|
Our film
can withstand a lot of physical abuse including scratch,
friction, corrosion forced
upon the surface of the materials. With over three times
the durability of rubber, Our film provides excellent abrasion
resistance, functioning well across a broad range of
end-applications. |
|
The Film |
Rubber
|
Nylon
|
PVC
|
PE
|
Other Plastic
|
|
Abrasion
(mg)
|
Item
|
Abression
(mg)
|
Item
|
Abression
(mg)
|
Item
|
Abression
(mg)
|
Item
|
Abression
(mg)
|
Item
|
Abression
(mg)
|
|
0.5 ~ 3.5
|
SBR
|
177
|
NYLON6
|
366
|
General
|
160
|
HDPE
|
29
|
PS
|
324
|
|
NBR
|
205
|
NYLON66
|
49
|
Soft grade
|
187
|
LDPE
|
70
|
PBS
|
545
|
|
CR
|
280
|
NYLON610
|
16
|
Hi-strength
|
122
|
|
|
PET
|
18
|
|
NR
|
146
|
NYLON11
|
24
|
|
|
|
|
ABS
|
275
|
|
|
|
Flex-Crack resistance |
|
Flex-crack resistance should
be taken into account when it comes to the selection of
composite film that are constantly under severe external
force, and the stability to flex is critical.
Our film exhibits excellent dynamic flex performance and has lead
to the use in many demanding applications. |
|
Properties
|
The Film |
PVC
|
NBR
|
CR |
NR |
|
Hardness
shore A
|
96
|
90
|
94
|
87
|
78
|
70
|
77
|
|
Flexural
(10K
Time)
|
192
|
300 *
|
165
|
300 **
|
10
|
300 **
|
25
|
|
*no
crack effect after 3000K times
**Crack effect becomes inevitable after
3000K times |
|
|
|
Hydrolysis resistance |
|
At normal
temperatures, our film
exhibits outstanding resistance to hydrolysis for
1-2 years without undergoing any changes
(decomposition) while its mechanical properties are
still maintained. In particular,
our film
Ether grade demonstrates superior hydrolysis
resistance to Ester grade. If Polyester based TPU
film series is exposed for six months to hot water
at 50 degrees
( or at 70 degrees for three
weeks, or 100 degrees for 3 to 4
days ), an irreversible break down of the Polyester
chains will occur through hydrolysis ( decomposed )
; and as the consequences, the mechanical properties
of the film will deteriorate. In this respect,
our film is regarded as environmentally friendly materials.
For end applications that constant contact with
water is inevitable, our film Ether grade is certainly the
ideal candidate to be taken into consideration.
|
|
|
Resistance to oil,
chemicals and greases |
|
The excellent resistance to greases
and pure mineral oils (such as lubricating, fuel,
and diesel oils) provided by our film makes it well
suited for many industrial and food contact
applications. Our film does not react chemically to the oil contamination
and usually results in higher tensile strength than
the initial properties detected. While the response
of other plastics materials to oil contamination
appears to be poor, Our film has once again proved to be
superior to other plastics materials. However, in
the case of contamination of water identified in
mineral oils, the reduction in TPU film physical
properties is inevitable.
|
|
Properties
|
ASTM No.1
oil |
ASTM No.3
oil |
|
The Film |
NBR
|
CR
|
The Film |
NBR
|
CR
|
|
Hardness
Tensile strength
Elongation
Volume
|
0
+5.5
+15.5
-0.5
|
+15
+20.1
-21.5
-3.8
|
-2
-10.2
-13.2
+1.5
|
-1
-6.5
-6.8
+3.7
|
-6
-5.6
-17.6
-12.7
|
-20
-27.3
-33.3
+56.2
|
|
|
|
Heat resistance and
ageing (Weatherability) |
|
Plastics are
chemically degraded by the effect of UV-radiation
and heat. For outdoor applications, weather
stability is an important criteria in material
selection. For use in high temperature ( above 70
degrees,
for example ), various grades are available that can
provide additional protection against degradation (
oxidized, aging) under any severe climates.
Our film can be used over a wide range of temperatures. While
Ester grade can withstand temperatures up to 130
degrees,
Ether grade can withstand up to 90 degrees.
The table below shows the comparison of
our film to other plastics to other plastics in respect to
degradation. |
|
Properties |
The Film
Ester base |
PVC |
NBR |
CR |
NR |
|
95A |
85A |
85 PHR |
80 PHR |
|
Tensile
/MPa
first |
34.3 |
25.3 |
16.0 |
16.3 |
11.6 |
10.3 |
16.3 |
|
after
aged** |
51.3 |
42.4 |
14.6 |
18.1 |
9.8 |
9.6 |
5.6 |
|
variation |
150 |
168 |
91 |
111 |
85 |
93 |
34 |
|
Elongation
first |
700 |
517 |
308 |
350 |
400 |
400 |
450 |
|
after
aged
? |
460 |
600 |
213 |
238 |
188 |
238 |
450 |
|
variation |
66 |
116 |
69 |
68 |
47 |
60 |
0 |
|
|
|
Low Temperature
Flexibility
|
|
Our film can withstand temperature down to -30 degrees
while mechanical and physical properties are still
maintained. Most importantly, our film will not become brittle and can thus
be utilized as a replacement for PVC. In this
respect, our film
can be used for applications that require superior
low temperature flexibility.
|
|
|
Microbiological
resistance |
|
Polyether-based
thermoplastic Polyurethane exhibits excellent
resistance to microbiological attack. The table
below shows some comparative results of microbial
degradation from various elastomers materials.
|
|
Microbe
|
The Film
Ether base
|
PVC
|
NBR
|
CR
|
NR
|
|
95A
|
85A
|
85
|
80
|
|
Mildew (1)
Mildew (1)
Mildew (1)
Mildew (1)
Other Microbe
|
0
0
0
0
0
|
0
0
0
0
0
|
>30
>30
>30
>60
>60
|
>60
>30
>60
>30
>60
|
0
0
0
0
0
|
0
0
0
0
0
|
<10
>10
>10
0
<10
|
|
|
|
Gas permeability |
|
Our film
can be easily processed by high frequency or
hot plate welding and has been widely used in
inflatable end-applications. The diffusion
coefficient is a material constant which specifies
the volume of gas that will pass through a test
specimen of known surface area and thickness in a
fixed time, with a given partial pressure
difference. The diffusion coefficient varies to
certain extent depending on the type of gas in
questions. Generally speaking, our film
Ester series has superior gas permeability to
Ether grade.
|
|
|
Biocompatibility |
|
Our film exhibits superior biocompatibility. With the
characteristics of sterilization, anti- allergic,
without creating the source of heat and agitation to
parts, Our film
are widely utilized in medical, sanitary,
sport, or protective devices.
|
|